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Aluminum casting
Unlock the full potential of your next manufacturing project with our advanced aluminum casting solutions. Precision, durability, and complex geometries are at the core of what we deliver. For engineers and designers aiming to optimize their components, a comprehensive Aluminum die casting design guide is an invaluable resource, ensuring your parts are built for performance and manufacturability from the start. Whether you are a seasoned professional or exploring new techniques, our collection of aluminum casting tips provides practical insights to enhance quality and efficiency in every batch. For hobbyists, makers, and small-scale operations, our specialized aluminum casting kit offers a professional-grade entry point to create detailed, high-quality castings in-house.
PrecisionCast Pro Series represents the pinnacle of our aluminum casting capabilities, engineered for demanding industrial applications. This product line is defined by exceptional dimensional accuracy, superior surface finish, and remarkable mechanical properties, making it the ideal choice for automotive, aerospace, and consumer electronics components. Below is a detailed breakdown of the key parameters and specifications that set the PrecisionCast Pro Series apart.
Core Material Properties
- Alloy Standards: A380, A383 (ADC12), A360, and custom alloys available.
- Tensile Strength: 45,000 - 48,000 psi (310 - 330 MPa).
- Yield Strength: 23,000 - 25,000 psi (160 - 170 MPa).
- Elongation: 3.5% - 4.5%.
- Hardness: 80-85 Brinell.
- Thermal Conductivity: 96 - 100 W/m·K.
Manufacturing & Dimensional Specifications
| Parameter | Specification | Notes |
|---|---|---|
| Part Weight Range | 0.05 oz - 15 lbs (1.5g - 6.8kg) | Capable of high-pressure die casting for both miniature and substantial parts. |
| Wall Thickness | 0.04 in - 0.25 in (1.0mm - 6.35mm) | Consistent filling and strength even in thin-walled designs. |
| Dimensional Tolerance | ±0.002 in/in (±0.05mm/mm) | Exceptional precision for critical fit and assembly. |
| Surface Roughness (Ra) | 32 - 64 µin (0.8 - 1.6 µm) | Excellent as-cast finish, suitable for plating or painting. |
| Maximum Part Size | 24" x 18" x 12" (610mm x 457mm x 305mm) | Accommodates a wide range of component sizes. |
Process & Quality Assurance
- Casting Process: High-Pressure Die Casting (HPDC), Low-Pressure Die Casting, and Gravity Casting.
- Secondary Operations: Full-service CNC machining, drilling, tapping, deburring, and powder coating.
- Quality Standards: ISO 9001:2015 certified. In-house CMM inspection and X-ray analysis for porosity control.
- Prototype Lead Time: 2-3 weeks.
- Production Volume: From low-volume batches to high-volume runs exceeding 100,000 units.
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