Customized Die Forging Parts

Youlin is a Youlin® die forging manufacturer and exporter in China. With forging facilities ranging from 300t-2500t, we are capable to produce closed die forged components from 0.2kg-60kg. There is no material limitation if you would like to source steel forgings, aluminum forgings and brass forgings. We can supply all the metal forgings you like.

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Product Description

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1.Definition of Customized Die Forging Parts

Youlin® Customized Die Forging Parts is the most common option for metal deformation, which has two popular processes:
Open Customized Die Forging Parts, is also called free forging. In open Customized Die Forging Parts, the billet is placed between multiple dies that do not enclose the metal entirely. The dimensions will be changed by hammering and stamping the metal through a series of movement until the final dimensions are achieved. Open Customized Die Forging Parts is widely used for the products in small quantity that are simple, rather than complex, such as discs, rings, sleeves, cylinders and shafts. Another benefit of open Customized Die Forging Parts is that the fatigue resistance and strength of products will be improved. Besides, voids could be effectively reduced after open Customized Die Forging Parts.

Closed Customized Die Forging Parts, is also referred to as impression Customized Die Forging Parts. It utilizes high pressure to compress the metal piece to fill an enclosed die impression for required shapes. For some special shapes, second forging operation is required to reach final shapes and dimensions. The type of material, tightness of tolerances, and need for heat treatment can determine the cost of a closed die forged part.

2.Differences between Open Customized Die Forging Parts and Closed Customized Die Forging Parts

The technique of both open Youlin® Customized Die Forging Parts and closed Customized Die Forging Parts is different. In general, for closed Customized Die Forging Parts, the molding dies are first precision machined and cost is high. The metal bars are then placed on between upper and lower dies and forged to any shapes needed. After closed Customized Die Forging Parts very less or no machining will be operated due to its high accuracy throughout the process. So closed Customized Die Forging Parts is also a net shape or near net shape process.
For open Customized Die Forging Parts, enormous compressive forces are imposed by the continuous strike of a forging hammer to deform the metal billets. Unlike closed Customized Die Forging Parts, dies of open Customized Die Forging Parts is very simple. And secondly machining operation is always carried out.

Customized Die Forging Parts

3.Advantages & Disadvantages of Open Customized Die Forging Parts and Closed Customized Die Forging Parts

Open Customized Die Forging Parts	Closed Customized Die Forging Parts
Advantages
Better fatigue resistance and improved microstructure	Economic for large production runs.
The internal grain structure formation increases the tightness and strength of the products.	The internal grain structure formation increases the tightness and strength of the products.
Increased strength and longer part life	No material limitation
Less material waste	Better surface finish
Reduced chance of voids	Less or no machining required for its close tolerances
Valuable cost savings	Dimensions of tighter tolerances and net shapes can be achieved
Disadvantages
It is not capable of forming close tolerance and higher precision parts	It is not very economical for short runs due to the high cost of die production
Machining is often required to achieve desired dimensions	Closed Customized Die Forging Parts presents a dangerous working environment

1.Definition of Customized Die Forging Parts

Closed Customized Die Forging Parts and open die casting are the most common used forging methods for steel parts. Forging is popular because of its improved internal grain structure and can produce stronger and tougher products.

In Open Customized Die Forging Parts, a rough or precision machining is normally further required after the open Customized Die Forging Parts process as imprecise dimensions are achieved by hammering. Thus, open Customized Die Forging Parts is more suitable for large parts in a number of tons. Generally, the products in forging method include forged long shafts, forged rollers, and forged cylinders, which are mostly used for the application of railway and aircraft industry.
However, closed Customized Die Forging Parts is preferred for small critical parts with safety consideration because of its high precision. It is highly used to produce small products like forged fittings, forged lifting & rigging hardware, forged automotive parts, etc. Oilfield, automotive, forestry & agriculture, and mining are some of the industries that rely on closed Customized Die Forging Parts technique.

5. FAQ

Which is the disadvantage of open Customized Die Forging Parts?
A: Open-Customized Die Forging Parts is not recommended for complex shapes, and often requires precision machining to complete the process since the dimensions produced by hammering during the open die process can be imprecise.

Q: What can be made from open Customized Die Forging Parts?
A: The process of open Customized Die Forging Parts typically produces round, rectangular, square, and hexagonal bars, beams, as well as other basic shapes. Common products formed include hubs, spindles, step shafts, mandrel, metal shells, pierced blanks, and simple pancakes forgings.

Q: What are the limitations of open Customized Die Forging Parts?
A: ▷ Not suitable for forming intricate, precision parts or other close-tolerance applications.
▷ Machining is often required to complete open-Customized Die Forging Partss.
▷ Process doesn't always produce consistent results or desired features.

Hot Tags: Forging Part, Die Forging Part, Ring Rolling

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